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Industrial Print Solutions

Custom Die Cut Vinyl Decals

Are you looking to stand out? We manufacture custom die-cut vinyl decals according to your specifications. Our decals are created in one of two ways: steel rule or digital, and can be cut to almost any size or shape. We can even tailor your die-cut decals based on your product or logo to help visually communicate your message more powerfully.

Cast Vinyl Die-Cut Decals

Clear or white. Premium material for higher endurance.

Calendered Vinyl Die-Cut Decals

Clear or White. Lower cost for short-term applications.

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Atlanta Bicycle Sticker
Decal sticker on a car

Custom Die Cut Vinyl Decals

We use two different methods to make your custom die cut vinyl decals. The method we use depends on the type of product order you need.

Steel Rule Die Cuts

A more traditional way of cutting decals, steel rule die cut decals are the most cost-effective way to produce larger-volume orders. You must first select and purchase a unique die that matches the outline of your decal or sticker. Once the die has been purchased, the cutting process can begin and the die cut machine will produce the perfect decal cut every time. Purchasing steel rule die cuts and getting your large decal orders produced has never been easier.

Digital Die Cuts

If you’re looking for a smaller-volume run, getting your decals cut digitally may be the best option. Sometimes a faster process, digital die cutting involves you electronically sending your artwork to the printer with cut marks labeled using a specialized program. Once that process is complete and the digital cutter identifies the outline, the cutting can begin.

Durability

All of our decals and stickers are UV resistant, waterproof, and can be cleaned easily. If your product needs additional protection, we can even add another layer of lamination to enhance the decal’s longevity.

What Products are Graphic Overlays Used For?

Graphic overlays can be used for a variety of different products, including:

  • Medical devices
  • Equipment panels
  • Remote devices
  • ATMs
  • Control panels

A printed interface layer is necessary for use in certain pieces of technology in order to ensure employees and other users operate the machinery properly and not cause any long-term user experience issues. Additionally, there is an opportunity for branding and positive visual reinforcement while people are using the device.

Graphic overlays can have many different colors, complex graphics, transparent windows, embossed keys, and a wide variety of cut-out areas. Overlays can include clear windows or LEDs and displays. UV Lacquer can be applied to provide different Textures. Adhesives can be die-cut to avoid window areas and/or keys. We provide a wide range of materials such as Polycarbonates, Polyesters, and Vinyls.

Decal stickers on a case
Three people enjoying the outdoors

In today's world, you want a partner that will think about your clients as if they are your own, and Flywheel does that...I don't have to worry about looking for another vendor or try to price shop my way to saving pennies. I know I have the perfect combination of customer service and cost with Flywheel."

Brian S
EVP & Partner

Flywheel is our go-to for all of our merch and apparel. With Flywheel we know we are going to get a fast turnaround on our orders, quality goods, and a competitive price.

Michael Wolf
Wolfoods

Flywheel is great to work with. A wide variety of customizable options and customer service is quick to respond and adjust “on the fly."

Nathaniel Jones
Farm and Home Supply

John Langworthy and the Flywheel team were absolutely fantastic to work with. Every detail was given the highest of attention, which made me as the customer have peace of mind that our exhibit show would go smoothly, and be a huge success with our new booth. I have worked with other companies previously, and the bar that John and his team set and way over exceeded will keep me as a satisfied customer for a long time.

Wes Moore
Business Manager
Chattem Chemicals

FAQs

Make Your Brand Stick! Whether you need custom decals for branding, promotions, or industrial applications, Flywheel Brands delivers high-quality, precision-cut vinyl decals that make an impact.

What are die-cut vinyl decals?

Die-cut vinyl decals are custom-shaped stickers made from durable vinyl, cut precisely to the design’s shape, with no extra background material. They are great for branding, promotions, and product labeling.

What types of vinyl decals does Flywheel offer?

We offer a variety of decals, including gloss, matte, clear, weatherproof, reflective, and specialty finishes for different applications, from product labels to vehicle decals.

Can these decals be used outdoors?

Yes! Our decals are made from high-quality, weatherproof vinyl that resists fading, peeling, and cracking, making them perfect for outdoor use.

What surfaces do your vinyl decals stick to?

Our decals adhere well to most smooth surfaces, including glass, plastic, metal, wood, and walls. If you have a unique application, we can recommend the best material for it.

Do you offer removable and reusable decals?

Yes! We provide both permanent and temporary vinyl options, including removable decals that won’t leave residue behind.

How long do custom vinyl decals last?

Depending on the material and usage, our decals can last anywhere from 3 to 7 years outdoors and even longer indoors.

Can I get a custom shape for my decal?

Absolutely! Our die-cut process allows for precise custom shapes, ensuring your decal stands out exactly how you envision it.

What’s the turnaround time for custom vinyl decals?

Production typically takes 7-10 business days, but rush options may be available depending on your needs.

Can I see a proof before my decals are printed?

Yes! We provide digital proofs for approval before production to ensure your design is perfect.

Why should I choose Flywheel for custom vinyl decals?

Flywheel Brands offers high-quality, precision-cut decals with durable materials, vibrant printing, and expert craftsmanship. Whether for business branding, product packaging, or promotional use, we ensure your decals make a lasting impact.

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